Transport packaging
Reinforced structures adapted to the component weight and stacking conditions.
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Parts and components logistics
Automotive industry
Durable transport packaging, inserts and separators for automotive parts, production components and the aftermarket.
01
Protection of heavy components
02
Separation of parts during transport
03
Solutions for series production
Solutions tailored to your needs
Safe flow of parts throughout the supply chain
We design packaging according to the geometry, weight and sensitive surfaces of the component. The solutions can support inter-operational transport, deliveries to assembly plants and the distribution of spare parts.
Trusses and inserts
Precise separation of parts limiting their movement, contact and the risk of surface damage.
Aftermarket
Individual and set packaging with print for parts going directly to sale.
From supplier to assembly line
Packaging for automotive parts and components
Automotive components vary in weight, geometry, value and surface sensitivity. Packaging should keep them in a repeatable arrangement, limit contact between parts and support the efficient flow of material in production and distribution.
Production components
Packaging for serial deliveries to plants and directly to the assembly line.
Inter-operational transport
Divisions and trays supporting the flow of parts between production stages.
Spare parts
Individual and collective structures for warehouses and distribution networks.
Service kits
Inserts organize the set of elements and facilitate content control.
Component geometry and mass
Each part has different support points
We start the project with a model, drawing or physical sample. We determine the mass, center of gravity, permissible orientations and surfaces that should not come into contact with other elements.
Trusses, inserts and spacers separate parts, limit their movement and maintain a repeatable layout. We locate the support points in zones capable of carrying loads without deforming the component.
For heavy or sharp-edged elements, we check whether cardboard is a sufficient independent material or whether the design requires an additional solution and validation in real transport conditions.
Repeatable material flow
Packaging as part of the production process
A repeatable part arrangement can make it easier to count, retrieve and feed components to the station. The direction of installation and operator access should be determined together with transport requirements.
We plan the dimensions of the packaging in relation to the pallet, shelf, containers and space at the line. The goal is to protect parts while reducing unnecessary gearing and empty volume.
Protection and order
Functions of inserts and internal divisions
- 01Separation of parts
Reducing direct contact, knocking and mutual pressure of components.
- 02Positioning
Maintaining the correct direction of parts during transportation and retrieval.
- 03Completeness check
A constant number of slots facilitates visual assessment of the contents of the package.
- 04Stratification
Dividers allow you to build orderly levels while maintaining access.
Series production and aftermarket
Different requirements for the line, different for the shelf
Production deliveries focus on repeatability, picking ergonomics and part flow. The structure should cooperate with the specific site and the adopted method of material identification.
In the aftermarket, unit packaging, printing, part markings and protection during the distribution of individual orders become more important. The system may include a unit carton, an insert and a master box.
Parameters and validation
The structure is rated for actual loads
The type of cardboard and structure layout are selected depending on the weight of the parts, stacking and transport time. In the case of heavy, valuable or critical components, the prototype should be checked according to the customer's procedures.
Cardboard does not automatically provide protection against corrosion, ESD, oils or moisture. If a component requires such properties, they should be indicated before the design to plan the appropriate security system and material responsibilities.
Let's design the packaging around the component
Submit the part model, weight and logistic assumptions. We will prepare the system for evaluation on a prototype.
Let's talk about your project